SGS is the world's leading testing, verification, inspection and certification company, we offer unsurpassed accuracy, highly experienced specialists, state-of-the-art examination methodologies and a global reach.
Introduction:
The Emissions Testing Engineer ( Engine Test Cell Engineer) at SGS - ETC will act as the engineering lead for projects of moderate to high complexity in the testing and development of engines. This person will be involved with all aspects of testing and development projects from the time the project is quoted until it is completed. It is expected that the test engineer will define project needs, complete project tasks, and present results/conclusions to the customer with minimal supervision. Testing will be focused on heavy-duty engines, but may involves testing a broad range of engine types. Projects may include performance and emissions development, calibration, and/or validation. In many cases, test results may be used to demonstrate emissions conformity to state and federal agencies, and will be conducted in compliance with 40 CFR Part 1065 and other relevant regulations. The test engineer is expected to always act with integrity, strive for the highest in data quality, and fully support the certification/homologation process.
RESPONSIBILITIES: - At all times, comply with SGS Code of Integrity and Professional Conduct.
- High attention to detail and highly professional appearance.
- Consistent exercise of independent judgment and discretion.
- Regular, consistent and punctual attendance.
- Ability to work nights, weekends, and variable schedule(s) as necessary.
- Lead test planning, execution, test cell configurations, data quality checking and data delivery
- Configure the test cell automation system for testing, including channel set-up, calibration, programming of test.
- Diagnoses and resolves engine and test cell equipment problems in a timely manner.
- Work with customers to define test requirements and develop test plans.
- Responsible for leading automation process of engine-related equipment.
- Provide engineering support to customers. This typically includes data analysis, results interpretation, component troubleshooting, transient cycle evaluation, ECU flashing, configuring ECU development tools, control system calibrations and development.
- Work with technicians to conduct engine tests and maintain optimal test cell operation per company and customer requirements.
- Applies engineering principles and statistical methods routinely in project work.
- Participates in building business opportunities with key customers by providing superior service and technical expertise.
- Responsible for advocating for the customer and strive to ensure the engine laboratories are producing high-quality data, being well utilized to meet program goals.
- Create and develop visual presentations, progress reports, quotes, other documents for the customer.
- Coordinate with facility and instrumentation engineers to ensure combustion air, engine cooling, fueling, electrical, and emissions sampling subsystems are adequate for each project.
- Update internal procedures and develop new procedures as required
- Lead development of new tools and advanced testing approaches in areas of automation system development, control system development, test procedure development, and optimization
- Provide leadership to install, improve, and commission advanced instruments/systems, partnering with other groups.
Qualifications: · B.S. Engineering (Mechanical or Electrical preferred)
· Minimum two years' relevant experience with expertise in engine testing procedures and technology
· Experience with analysis of emissions testing results strongly preferred
· Outstanding computer skills and computer programming skills
· Ability to approach problems in a scientific manner and complete tasks with minimal guidance
· Desire to work in Aurora, CO area
· Willing to travel up to 15% of the time
Required Skills: · Outstanding leadership experience and abilities, comfortable in dealing with varied engineers' personalities providing coaching, mentoring, support to those in his/her group as well as others in the organization
· Outstanding computer skills and computer programming skills
· Strong Verbal & Written Communication skills
· Desire to work in fast-paced, rapidly changing and results' oriented environment
· High ability to manage time to prioritize competing tasks and demands being able to successfully resolve them
· Ability to approach problems in a scientific manner and implement resolutions with minimal guidance
· Ability to effectively communicate and articulate ideas, operational, and test quality issues to engineers and managers
· Ability to diagnose test operations problems using scientific principles and lead team to implement effective solution
· Subject matter expert for engine testing, focused on performance and exhaust emissions
· Be accountable for meeting engine test and development project objectives and meeting quality objectives
· Expert knowledge of engine operation and controls for exhaust emissions (gasoline, diesel, natural gas)
· Working knowledge of engine calibration software and hardware tools
· Ability to competently and independently operate an engine test cell laboratory
· Understanding of Federal regulations for emissions testing: CFR 40 Part 1065, and relevant standard setting parts
· Ability to perform routine maintenance on and calibrate the laboratory equipment
Health & Safety Attributes:
· Maintain a safe, clean, and tidy worksite
· Demonstrates strong commitment to SGS HSE Policies, Procedures, and Work Instructions by participating in safety meetings, completing required training, intervening in unsafe situations, refusing unsafe work, and complying fully with all applicable laws and regulations related to HSE
· Responds quickly to emergency situations, assisting staff in maintaining readiness to respond to emergencies
· In accordance with SGS HSE Mgmt. System requirements, disposes, or directs the disposal of waste generated daily, in compliance with all waste transportation and disposal regulations and requirements
· Reports all safety incidents (actuals and near misses) in accordance with SGS Incident Reporting requirements
· Uses all equipment (e.g.: safety-related) as intended, reporting damaged/lost equipment to supervisor
· Maintains awareness of hazards & proposes controls to supervisor, HSE representative, relevant client/site contact
· Actively participates in incident investigations and risk assessments as deemed necessary by SGS management
Other Information: · Valid driving license
· Ability and willingness to travel, sometimes on short notice
· Reliable transportation Must successfully pass drug test and background check